2

Number of cited
Abstract

The communication between the lines and contacts on the printed circuit boards (PCBs) is provided by the applied current flow. Due to thermal stress occurring in PCBs exposed to high currents, short-circuit faults (SCF) occur in PCB paths. During a quality PCB inspection before mass production, the initial occurrence time (IOT) of faults should be determined to intervene them at the earliest stage. PCBs are technological wastes that are difficult to recycle due to the diversity of material components and their difficulty of separation. By detecting the IOT of SCF at an early stage, the PCBs production can become recyclable without scrapping. Thus, the amount of PCB waste due to faulty production will be reduced. This paper proposes to diagnose the IOT of SCF that occur when currents (i.e., 8, 11.5, 13.5 Ampere) are applied to PCB paths. This process is performed using a hybrid optical imaging sensor (HOIS) in which lateral shearing digital holographic microscopy (LSDHM) is adapted to microscopic fringe projection profilometry (MFPP). In fault detection with MFPP, which is a surface detection method, the required illumination is provided by LSDHM. In thermal -based SCF diagnosis, a minimum of 36 seconds is required to reach the desired temperature (thermal saturation) for imaging while in optical inspection methods; additional time is required for the polarization process. In conventional methods, faults detection can be performed after only a visible PCB damage is occurred. In contrast, we detect the IOT of SCF in a short time of 1.1 seconds, eliminating the requirement of thermal saturation or polarization. Thanks to the HOIS, since faults are detected at an early stage, damage to the entire PCB will be prevented by repairing the faulty area before mass production.

  • Kapsamı

    Uluslararası

  • Type

    Hakemli

  • Index info

    WOS.SCI

  • Language

    English

  • Article Type

    None

  • Keywords

    printed circuit board short circuit fault lateral shearing digital holography microscopic fringe projection profilometry hybrid optical imaging sensor early fault detection